ROV Tether & Cable

2-Core Floating Hybrid Power Fiber Cable for Fathom ROV | Neutrally Buoyant ROV Tether

Specification

Basic Structure Conductor+Insulation+Jacket+Hose
Conductor Plain Copper/ Tinned Copper
Insulation PE
Braid Kevlar/ Plain Copper/ Tinned Copper
Jacket PUR/TPE/PCP



INTRODUCTION

Our 2-core floating hybrid power fiber cable is a dedicated neutrally buoyant tether solution fully compatible with Fathom series ROV vehicles, integrating power transmission copper cores and high-speed fiber optic communication within a single foam buoyancy outer jacket. As the core lifeline of Fathom ROV systems, this hybrid floating cable eliminates the extra sinking drag of conventional subsea wires, delivers stable power supply and lossless HD video/sensor data transmission simultaneously, and adapts to fresh water, seawater and all shallow-to-medium depth underwater operation scenarios.

Unlike standard heavy underwater cables that pull down ROV bodies and increase propulsion energy consumption, this Fathom ROV floating hybrid cable adopts precision density matching foam extrusion technology to achieve neutral buoyancy underwater. It perfectly matches the lightweight maneuverability design of Fathom observation-class ROVs, greatly reducing vehicle control resistance, avoiding cable tangling around reefs, pipelines and aquaculture facilities, and extending continuous underwater working time of Fathom ROV vehicles.

2-Core Floating Hybrid Power Fiber Cable for Fathom ROV | Neutrally Buoyant ROV Tether

Core Internal Structure of Fathom ROV 2-Core Floating Hybrid Cable

We customize internal layout strictly for Fathom ROV power and data demand, standardized structure as below:

  1. 2 Core Tinned Copper Power Conductors

    Low-resistance oxygen-free tinned copper, 0.5mm²~2.5mm² customizable cross-section, rated 300/500V, stable DC power output for Fathom ROV thrusters, cameras and onboard sensors. Cross-linked PE insulation resists seawater electrolytic corrosion and insulation breakdown under long-term hydrostatic pressure.

  2. Single-Mode Fiber Optic Unit

    Embedded single-mode optical fiber bundle, supporting gigabit low-latency data transmission, real-time 4K underwater video, sonar signal, navigation SLAM and remote control command delivery, no signal attenuation within working depth range. Water-blocking gel filled fiber tube prevents seawater penetration to damage optical cores.

  3. Central Aramid Kevlar Strength Member

    High-tensile Kevlar fiber reinforcement layer bears all pulling load during ROV deployment, recovery and fast navigation; power and fiber cores stay stress-free, breaking strength customizable from 100kg to 500kg to match different Fathom ROV model tonnage.

  4. Zero Buoyancy PUR Foam Outer Jacket

    High-visibility yellow polyurethane foam sheath with balanced density close to seawater (1.03g/cm³), achieves full floating state underwater. Abrasion-resistant, anti-UV, salt-spray resistant, IP68 deep waterproof, withstands repeated winding on cable reels and frequent bending without cracking. Minimum bend radius only 6× cable outer diameter, ultra-flexible for narrow-space underwater inspection.

  5. 3. Full Water-Blocking & Deep-Sea Reliability

    Every internal component is wrapped with water-blocking swellable fibers. Once the outer jacket is scratched by seabed rocks, the absorbent material expands instantly to block seawater infiltration, protecting copper power cores and optical fibers from short circuit or signal failure. Suitable for continuous long-hour underwater operation of Fathom ROV inspection missions.

    H3: 4. Ultra-Flexible & Anti-Torsion Construction

    Stranded ultra-fine copper conductors and torque-balanced cable structure support 720° repeated torsion without wire breakage. Perfect for Fathom ROV rotating camera and multi-angle underwater detection, no kinking or wire fatigue after thousands of bending cycles.

    H3: 5. Fully Customizable for All Fathom ROV Models

    H2: Main Application Scenarios for Fathom ROV 2-Core Floating Hybrid Cable

    This floating power fiber hybrid tether is the standard replacement and upgrade cable for all Fathom series observation ROV vehicles, widely used in subsea industries:

    H2: Complete Technical Specifications (SEO Data Section, Google Likes Structured Params)


    ItemStandard ParameterCustom Options
    Product Name2-Core Floating Hybrid Power Fiber Cable for Fathom ROVCustom model code available
    Power Conductor2×0.75mm² tinned copper0.5–2.5mm²
    Optical Fiber2-core single-mode fiber1/4/6/8 fibers
    Rated Voltage300/500V DC600V upgrade
    Buoyancy TypeNeutrally floating (zero buoyancy)Slightly positive buoyancy
    Outer JacketFoam PUR high-visibility yellowBlack, green customized
    ReinforcementKevlar aramid fiberDyneema high-strength fiber
    Breaking Tensile Strength350lb (158kg)100–500kg adjustable
    Waterproof GradeIP68 deep submersibleDepth rated up to 500m
    Min. Bend Radius6× cable ODSpecial flexible version 4× OD
    Operating Temp-20℃ ~ +60℃Low-temperature cold-resistant variant
    ComplianceRoHS, CE marine standardOEM test report & certification
    1. Offshore wind farm underwater foundation inspection

    2. Marine aquaculture cage net monitoring & fish stock survey

    3. Dam, reservoir, river pipeline internal detection

    4. Coastal port hull & underwater structure corrosion inspection

    5. Underwater salvage, submerged target search with Fathom ROV camera

    6. Scientific marine environmental sampling & underwater terrain mapping

    7. Cable length: 50m, 100m, 200m, 300m, customized unlimited length

    8. Power core cross-section: 0.75mm² / 1.0mm² / 1.5mm² / 2.0mm²

    9. Fiber count: 1–8 single-mode fibers optional

    10. Tensile strength, outer diameter, jacket color, connector matching (Binder 770, WetLink penetrator) support OEM modification to match Fathom original ROV tether interface

  6. H2: Why Choose Our Hybrid Floating Cable Over Original Fathom ROV Tether

    1. Cost-effective alternative matching Fathom ROV electrical & mechanical compatibility, lower MOQ than official original cable (100 meters minimum order)

    2. Professional marine cable factory production, stable mass supply for ROV integrators, research institutions and marine engineering companies

    3. One-stop supporting service: cable + matching underwater connectors + cable reel assembly technical guidance

    4. Strict factory pressure, torsion, salt spray aging testing before delivery, 3-year product warranty

    5. Fast lead time for standard stock lengths; custom specifications delivered within 7–15 working days

  7. H2: Frequently Asked Questions (FAQ — Long-Tail Keyword Capture for Google Index)

  8. Q1: Can this 2-core floating hybrid cable fully replace the original Fathom ROV tether?

  9. A1: Yes. We match the electrical impedance, fiber transmission parameters and tensile load of factory Fathom ROV tethers. Connector pin assignment can be customized to directly plug-and-play with Fathom vehicle control units without circuit modification.
  10. Q2: Is this floating hybrid cable suitable for both fresh water and seawater Fathom ROV operation?

  11. A2: Absolutely. Tinned copper conductors and anti-corrosion PUR jacket resist seawater salt erosion, water-blocking structure works stably in lakes, reservoirs and ocean saltwater environments.
  12. Q3: What maximum working depth can this Fathom ROV floating cable support?

  13. A3: Standard model supports 0–300m underwater depth; we provide deep-water reinforced versions up to 500m operating depth upon request.
  14. Q4: Can I order custom length and fiber counts for my Fathom ROV project?

  15. A4: Full customization supported. Adjust power core size, fiber quantity, cable length, outer diameter and tensile strength according to your Fathom ROV power consumption and data transmission requirements.
  16. H2: Conclusion

  17. The 2-Core Floating Hybrid Power & Fiber Optic Cable for Fathom ROV Vehicles delivers integrated power supply and high-speed fiber communication with industry-leading neutral buoyancy performance. Solving core pain points of heavy drag, easy tangling and limited data bandwidth of traditional ROV cables, it becomes the ideal tether upgrade for Fathom underwater robots used in marine inspection, survey and engineering operations. Contact our marine cable engineering team to get customized technical drawings, sample testing and bulk order quotation for your Fathom ROV system today.
  18. About Us

  19. Introduction to Shanghai Deyu Cable Company

  20. Application areas of Shanghai DERU CableTorsion Resistant Bus Cable 0.6/1kV IEC Standard - Derul CableEquipment display of Shanghai Deru Cable Factoryhanghai Deyu Cable Packang

  21. Shanghai DERU CE/ISO/ROHS certificates and patent honors


ADVANTAGES

1. Neutral Floating Design Optimized for Fathom ROV Maneuver

Traditional ROV umbilical cables sink naturally, creating continuous downward drag that disturbs Fathom ROV attitude and consumes extra battery power. Our 2-core floating hybrid cable maintains neutral buoyancy in water, cuts ROV propulsion load by 30%–50%, enables smoother left/right turning, vertical lifting and close-range pipeline scanning without cable pull interference.

2. All-in-One Hybrid Power + Fiber Integration

One cable completes two core functions of Fathom ROV: power supply & high-speed data communication. No separate power wire and fiber cable layout, simplifies deck cable management system, reduces equipment weight and lowers overall system integration cost for Fathom ROV vehicle assembly.


CUSTOMIZATION CAPABILITY

We are your reliable partner in special cable customization

We are your reliable partner in special cable customization

Considering different working conditions and clients' request, Derul's cable product can be highly customized. 


To best meet the demands in our clients' practical application, we can offer highly customized solution and quality cable product, to ensure the cable is suitable for our clients.


We welcome new clients to send us specific requirement. Our teams will evaluate it and offer unique technical datasheet and technical drawings to you.


Our competitive price which most clients could afford will be another key to our successful and efficient cooperation.


As the original manufacturer, we provide quick response to any of our clients' inquiry. We have close interconnection between the workshop, engineer and sales person.


FAQ

Q: Is Derul Cable the original manufacturer?

A: Derul Cable is a special cable manufacturer. Our factory is based in Shanghai.

Q: Is the price negotiable?

A: Yes, the price is negotiable. Our price is also flexible due to several factors including purchase quantity.

Q: What is the regular MOQ for your cable?

A: Any quantity is okay to purchase for product at stock. For product with no stock, its MOQ is usually 100-200 meters per type.

Q: How can I get sample?

A: Usually you only need to pay the express freight, and after your confirmation of the product dimension and structure, we can arrange the sample and send it directly to you.

Q: Is OEM or ODM service available?

A: OEM and ODM services are both available. You can provide us with your requirement for the product and we will evaluate it to push forward.

Q: What is the regular production time?

A: For regular quantity, it usually costs about 15-25 days to produce.

Contact Us

WhatsApp: +86 13641831061

E-mail: sales@derulkable.com

Add.:No.236 Fenggao Road Fengxian District Shanghai China

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